Sugar & Ethanol - Automation Systems

Automation Systems

With thirty years of experience as system integrator, developing software applications for PLCs and supervisory applications, WEG counts on a solid team of engineers and specialists in automation for Sugar & Alcohol plants, from the instrumentation project to the development of supervision and control systems, with a high level of integration between the different levels of process control and automation.

Remote Operations and Maintenance

Using resources of remote connection via internet, in a safe and quick way, maintenance and operations of the plant are carried out at with reduced costs.

Supervisão e Controle da Produção de Vapor e Energia (Turbogerador e Caldeira)

Os sistemas de automação WEG para o setor elétrico compreendem todo o ciclo para geração de energia: controle do transporte e preparo da biomassa, controle automático de caldeiras, bem como operação automática da turbina e gerador. Atualmente centenas de projetos no setor de energia estão em operação com sistemas de controle WEG.

Automação completa de caldeiras a gás e de biomassa
Controle automático de importação e exportação de energia
Monitoramento completo de turbinas a vapor
Controle automático de queimadores a gás e óleo diesel
Integração do sistema de tratamento de água e pátio de biomassa
Integração dos cubículos de média tensão com redes de alto desempenho
Controle de variáveis de processo por meio de algoritmos PID e controle avançado

Supervisão e Controle da Moenda e Difusor

Sincronismo de velocidade entre rolos
Controle de distribuição de carga
Supervisão dos subsistemas auxiliares
Controle em cascata para nível dos ternos
Supervisão e operação local via IHM
Controle automático para embebição
Indicadores e totalizadores de produção

Supervisão e Controle do Processo

Solução completa de automação para todo o processo de produção de Açúcar & Etanol, desde o projeto de instrumentação até o desenvolvimento do sistema de supervisão e controle. Através de especialistas no setor a solução permite um alto nível de integração entre os diferentes níveis de automação e controle do processo.

A automação com foco na necessidade de cada cliente permite criar sistemas integrados e customizados, facilitando a operação e manutenção da planta.

Cases

Usina Costa Bioenergia, em Umuarama no Paraná.

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Learn more about WEG news on Sugar and Ethanol.

WEGmotion Drives Solutions Supplied to Africa

Integrated package will drive a sugar mill in a company from the sugar-energy sector

WEG Provides Solutions for Sugar and Ethanol Mills in Colombia

The equipment ensures a strong presence for the company in the sugar market

WEG supplies Motion Drives package to the tequila industry in Mexico

The integrated package ensures efficiency in the process, contributing to increased operational savings in the food and beverage industry

WEG generator contributes to expansion of sugar and ethanol plant

The company provided a customized solution to meet the customer's needs

WEG supplies a tailor-made generator for the expansion of a corn ethanol plant in South America

The solution was designed to replace the existing equipment in order to increase the generation capacity and performance of the plant

WEG will be present at Fenasucro and Agrocana 2023

Fair takes place from August 15 to 18, at Centro de Eventos Zanini, in the city of Sertãozinho, São Paulo

WEG solutions equip two more sugar and ethanol plants in Brazil

The Slip Ring motors will ensure greater process reliability and less impact on the electrical system during equipment startup

WEG makes a new supply of mechanical drives for Usina Batatais

The solutions contribute to the modernization of mills, providing more productivity and efficiency to the operation

WEG participates in the expansion of the mill's crushing capacity

Equipment provided will trigger the sugarcane preparation process, chipper and shredder

WEG supplies one of the largest electric power generation equipment in Brazil for the sugar-energy industry sector

Cerradão power plant leverages its electricity generation with one of the largest equipment in the sector in Brazil.

WEG Planetary Gearboxes stands out in African Markets

Some units are successfully operating in sugars mills in Zimbabwe and Angola.

Turbine enables 13% gain in power generation

The new equipment uses the same amount of steam for additional generation of 3.0 MW / h

WEG solution will modernize sugar mill that operates with a maximum speed of 14 rpm

The replacement of traditional drives by this TGM solution will reduce maintenance costs, increase operational availability in addition to safety and greater ease during operation.

WEG equipment reduces and controls the final humidity in Vale do Paraná to 47%

Planetary gearbox, electric motor and drives are responsible for driving the 94” drying mill

WEG supplies electrical package to Alcooad's corn-based ethanol plant

Located in the state of Mato Grosso, Brazil, the plant will have the capacity to produce 225 million liters of ethanol per harvest.

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