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  1. Home
  2. Digital Solutions - Motion Fleet Management

WEG Motion Fleet Management

Condition monitoring to your fleet

Developed to bring more practicality and agility in the operation, maintenance and management of industrial plants, the WEG Motion Fleet Management is the ideal solution to monitor and raise the availability of the industrial fleet. Based on “cloud computing” technology, asset monitoring can be followed at any time and from anywhere in the world.

With WEG Motion Fleet Management it is possible to know the operational status of electric motors, low and medium voltage variable speed drive and soft-starters, smart relay starting WEG(SRW), gearboxes, gearmotors, compressors, among other assets, which are applied in any type of industry or installation. Through periodic data collection and advanced data processing, both at the edge and in the cloud, valuable insights are generated. This way, it is possible to establish predictive maintenance plans, observing the operational condition of the fleet (condition-based maintenance). This approach reduces the number of unplanned stops, optimizes repair actions, and speeds up the decision making process for the operation and maintenance team. The end result is increased availability and reduced total cost of ownership (TCO) of the drive fleet.

Access the brochure and learn more

Learn more about our products

WEG Motor Scan - Gateway
WEG Motor Scan - Sensor

A Importância do Monitoramento On-line dos Ativos

Uma das principais causas da perda de produtividade e lucratividade de uma indústria é a parada de produção não planejada. A maioria dos eventos de manutenção corretiva poderiam ser evitados, se os componentes das máquinas e equipamentos estivessem sendo monitorados continuamente (on-line monitoring).

A solução WEG Motion Fleet Management é uma ferramenta de alto nível para equipe de operação e manutenção monitorar e gerir a frota de acionamento, por meio de hardware para aquisição dos dados, gateways para envio à nuvem e software para visualização dos dados e análise avançada. Com WEG Motion Fleet Management é possível implementar uma metodologia de manutenção preditiva, bem orquestrada, e observando a condição operacional do ativo.

Conhecer a condição dos ativos de modo on-line contribui significativamente para otimização dos recursos de operação e manutenção como a gestão de peças sobressalentes, aumento da disponibilidade dos ativos e a redução de custos (diretos e indiretos). Adicionalmente, abordagens deste tipo contribuem com aumento da vida útil dos ativos, já que, em geral, uma falha repentina resulta em stress e degradação dos elementos mecânicos e elétricos dos equipamentos.

Principais Funcionalidades da Solução WMFM

  • Dashboards intuitivos para visão gerencial e análise técnica;
  • Árvore de ativos para organização da hierarquia (conta cliente, unidades, plantas, ativos) e pontos de medição;
  • Cadastro de equipamento por tipo, com características construtivas para determinar frequências de falha e criticidade;
  • Banco de dados de rolamentos para suporte ao diagnóstico;
  • Visualização dos ativos em mapas geográficos, em árvore de ativos e navegação em múltiplos níveis;
  • Relatórios de operação dos equipamentos, ativos e planta sob demanda e de modo periódico;
  • WEGsense®: tecnologia para detectar falhas mecânicas incipientes;
  • WEGsync®: tecnologia para medição sincronizada com múltiplos sensores para análise de vibração estrutural;
  • Customização de tolerâncias para temperatura, vibração global multipontos e banda espectral para gerar alertas e notificações;
  • Notificações diárias dos ativos em estado de alerta e/ou crítico (via e-mail);
  • Backup de parâmetros de inversores de frequência, soft-starters e relés inteligentes;
  • Módulo para análise dos sinais de vibração, em modo espectral e no domínio do tempo, para realização de diagnóstico;
  • Módulo de manutenção com funcionalidades de CMMS (computerized maintenance management system) para criação e gestão das ordens de manutenção, recursos de execução e planejamento;
  • Aplicativo WEGscan para ativação dos sensores, medições instantâneas e análise ODS (Operating Deflection Shape);
  • Aplicativo WEG Digital Notify integrado ao Módulo de Manutenção para agilidade no fluxo de informação à equipe;
  • Módulos Specialist com Analytics e Inteligência Artificial para diagnóstico autônomo de falhas;
  • Módulos Exchange para integração (via REST API) de dados com outras plataformas e soluções.

 

 

 Vantagens e Benefícios da Solução WMFM

  • Monitoramento de vários tipos de equipamentos, ativos e plantas em um único ambiente;
  • Ecossistema em constante desenvolvimento, tanto hardware quanto software;
  • Solução integrada com os WEGscans, hardware dedicado e robusto para aquisição dos dados das aplicações;
  • Processamento dos dados na borda (edge) e na nuvem (cloud), viabilizando diagnósticos avançados;
  • Solução pronta para uso, apta para uma grande variedade de equipamentos e ativos, basta cadastrar o WEGscan na aplicação e usar;
  • Viabiliza a gestão da manutenção com base na condição operacional dos ativos;
  • Solução flexível e disponível para prestadores de serviço;
  • Tecnologia para viabilizar a redução do custo operacional da planta (TCO, Total Cost of Ownership, Custo Total de Propriedade);
  • Solução multi-idiomas e disponível globalmente .

Estrutura

O WEG Mot ion  Fleet Management é uma solução modular, com estrutura flexível e baseada em camadas, que se adéqua às necessidades dos clientes.

Ativos

O WEG Mot ion  Fleet Management permite o monitoramento On-Line de motores e drives de baixa e média tensão, além de redutores, motoredutores, compressores, bombas e ventiladores/exaustores.

Scan

Os WEG Scans e Gateways são hardwares responsáveis pela coleta de dados e conectividade dos ativos ao servidor cloud WEG, que hospeda a aplicação WEG Mot ion  Fleet Management. Para o monitoramento dos motores, aplica-se o WEG Motor Scan e Gateway Cassia X1000, o upload dos dados pode ser via gateway ou via smartphone. Já para os drives de baixa ou média tensão, o envio dos dados é realizado pelo WEG Drive Scan.

 

Camada Management

A camada Management da aplicação WEG Motion Fleet Management recebe os dados dos WEG Scans e permite a exploração das funcionalidades presentes na solução, trata-se da camada básica. Vale lembrar que a solução está em constante aprimoramento e novas funcionalidades serão frequentemente incorporadas a solução. Adicionalmente, os usuários poderão complementar suas experiências com os módulos Specialist e Exchange. Seu acesso poderá ser realizado de qualquer lugar via internet e sempre que um plano de assinatura ao sistema estiver disponível, que são anuais.

Os usuários poderão visualizar informações relacionadas aos ativos monitorados, tais como:

  • Informação da condição operacional do ativo (normal, alerta ou crítico);
  • Parâmetros de operação como por exemplo:
    • Rotação;
    • Temperatura;
    • Vibração;
    • Potência;
    • Consumo;
    • Corrente;
    • Tensão;
  • Histórico de operação;
  • Falhas/Eventos e intervenções;
  • Alertas e notificações configuráveis.

Diagnostics & Integration

With active subscriptions to the WEG Motion Fleet Management layer, users can complement their experience with subscriptions to specific modules such as WEG Specialist and WEG Exchange.

 

 

Specialist Module

The Specialist module applies algorithms specially developed by WEG for advanced data analysis, by means of Machine Learning and Artificial Intelligence. These algorithms are applied to the data collected by WEG Scans and thus generate useful information, something essential for efficient fleet management. As is the case of WEG Motor Specialist, which has a sub-module for diagnosing mechanical failure and another for evaluating the engine's energy consumption. Both functionalities were developed by WEG's team of specialists and were validated in the company's laboratories.

These advanced analysis algorithms observe and learn the patterns and operating deviations of the monitored electric motor, generating failure indicators for unbalancing, misalignment, rolling (advanced failure) and external vibration. This type of information is very useful for operation and maintenance staff, as it aids in decision making, speeds up the repair process, and minimizes unscheduled downtime. In order to use the Specialist layer, the respective asset(s) must have an active WEG Motion Fleet Management subscription. Both subscriptions are annual and per asset.

Exchange Module

The Exchange module allows the customer to integrate the information collected and present in WEG Motion Fleet Management in its own management system and/or platforms. Through periodic and automatic data requests of the Web Service REST type, the WEG Motion Fleet Management data is sent to the customer's system or a third party system. To use the Exchange layer, the respective asset(s) must have an active Management layer subscription. Exchange subscriptions are annual and per data packet.

 

 

WEG Drive Scan

Developed to connect low voltage inverters to WEG Motion Fleet Management, the WEG Drive Scan line periodically collects and transmits important data from the inverters, allowing monitoring to be done at any time and from anywhere in the world.

Access the catalog and learn more.

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WEG Motor Scan® + Specialist

WEG Motor Scan® is the monitoring solution for total control of the manufacturing plant, ensuring, via predictive analysis, the level of excellence in the performance of electric motors and other equipment. With it, data is extracted and sent to the cloud, allowing preventive actions and avoiding risks of production stoppage. The industry will never be the same again!

Access the catalog and know more.

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Are you in doubt?

Check out the most frequently asked questions.

When installing a WEG Motor Scan, can I replace a vibration analysis on the motors at my factory with identification of anomalies in bearings, for instance?

The purpose of the WEG Motor Scan is the periodic monitoring and generation of the motor operating history The WEG Motor Scan® collects data such as temperature, three-axis vibration, running time, speed and other relevant motor information. This data can be automatically provided in the WEG Motion Fleet Management solution through the Gateway or App. Then the WEG Motor Specialist module uses Artificial Intelligence and Machine Learning algorithms to make an advanced analysis of this data. Those advanced analysis algorithms follow and learn the operating patterns and deviations of the monitored electric motor, generating indicators of failure due to imbalance, misalignment, bearing (advanced failure) and external vibration. Additionally, it is possible to infer the motor load and power consumption. That learning and diagnostics process takes place without human interference, maximizing the delivery of value to the drive fleet maintenance and operation teams. For more details, visit: https://static.weg.net/medias/downloadcenter/h2b/haa/WEG-motor-scan-specialist-50096368-en.pdf. The WEG team is continuously improving diagnostic tools, and new features are constantly being released. Stay posted!

Which versions of Android or iOS are required to operate the WEG Motor Scan app?

The WEG Motor Scan app requires Android version 5.0 or later or iOS 9.0 or later

O que é o WEG Motor Fleet Management?
O WEG Motor Fleet Management (WMFM) é um software baseado em “cloud computing” desenvolvido pela WEG e dedicado para o monitoramento de ativos que movimentam máquinas e equipamentos (motores e inversores de BT e MT e Redutores de velocidade) como também bombas, compressores e ventiladores. Com ele, os clientes poderão visualizar os ativos de suas plantas e gerenciar estes recursos da melhor forma.
What are the main functions and resources of the software?

The Motion Fleet Management (MFM) is a multi-language software with resources that provide valuable insights into the maintenance and management of your machine fleet. Among its features are:

  • Monitoring of different types of assets in a single environment;
  • Layout customization for multi-level navigation (Geolocation/Site/Plant/Device);
  • Definition of Favorite assets for easy tracking of their Status;
  • Dashboards with indicators, charts and history of measured data;
  • Screens for managing users and subscriptions;
  • Specialist Modules with Analytics and Artificial Intelligence;
  • Exchange modules for integration with other Platforms via APIs;
  • Daily notifications of assets in alert and/or critical condition (via email);
  • Customization of tolerances to generate alerts;
What are WEG SCAN devices?

The WEG SCAN is a smart device that collects data from assets (motors, variable speed drives, gearboxes, pumps etc.) and send this information to the Motion Fleet Management (MFM) software.

For each asset type, at least one type of WEG Scan is required. The WEG Scans are:

  • WEG Motor Scan: performs measurements on motors, gearboxes, pumps, compressors and other mechanical devices related to the motor;
  • WEG Drive Scan: performs measurements related to WEG low voltage VSDs;
  • WEG Drive Scan MV: performs measurements related to WEG medium voltage VSDs;
  • WEG Motor Scan LM: performs measurements on medium voltage motors (Large Machine).
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